MANUFACTURING • TECHNOLOGY • TRANSFORMATION

Sanket Bansal

Manufacturing Digitalization & Automation Leader

Industrial Engineer and Project Manager connecting operations, people, data and technology through MES, automation, analytics, Lean practices and operational excellence.

Open to professional conversations and collaboration
Professional portrait
Sanket Bansal M.S. Industrial Engineering • Digital Transformation Leader
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ABOUT

Engineering better processes.
Leading digital change.

Accomplished and research-oriented Industrial Engineer with experience in data analysis, process improvement, Lean project management, manufacturing, business process automation and digitization.

My background includes strategic planning for operational excellence, growth strategies, system implementation, data management and design. I bring an energetic presentation style and confident communication across internal teams and key stakeholders.

01

Operational focus

Connect process needs with practical technology and measurable outcomes.

02

Cross-functional delivery

Align stakeholders, vendors and users through structured project execution.

03

Built for adoption

Support training, documentation, user readiness and sustainable improvement.

SELECTED IMPACT

Results across my career

$13.5MCommissioning project managed
50+Manual reports automated
17Plant operations digitized
98+Reported labor-hours saved daily

Selected results from projects completed across multiple organizations and roles.

EXPERIENCE

Career journey

2025 — Present

Siemens · USA

Project Manager, Manufacturing Digitalization & Automation

  • Collaborating on Operational Technology integration, including MES and SCADA, with focus on system gaps and operational goals.
  • Supporting Agile planning, stand-ups, iterative execution and stakeholder alignment.
  • Assisting MES deployment, vendor coordination, initial user support, system adoption and team training.
  • Exploring Cobots, RPA, AR, IIoT and Smart Factory solutions for process improvement.
MESSCADAIIoTAgileSmart Factory
2024 — 2025

Valmet · USA

Operations Analyst

  • Automated over 30 daily order routings, saving 8 labor-hours per day.
  • Led a subcontracting initiative and live dashboard that reduced an average delay by two weeks.
  • Analyzed and cleaned more than 20 years of data, contributing to a 9% increase in on-time delivery.
  • Learned ERP-M3, Aton, BarTender Labeling, Management Client, Minitab and SQL Data Server within three months.
ERP-M3AnalyticsGreen BeltSQL
2023

Valmet · USA

Manufacturing Engineer & Operations Analyst Co-op

  • Built a Power Apps and Power BI flange inventory solution, reducing annual search time by 60 hours for 12 flanges.
  • Designed a Power BI and Power Automate maintenance dashboard, saving 30 reporting hours per month.
  • Automated product-routing data entry, saving 12 hours per day.
  • Rolled out Valve Testing and Gemba Walk Scoring apps, saving 20 hours per month.
Power BIPower AppsPower Automate
2020 — 2022

Sarda Metals and Alloys · India

Senior Engineer, Business Excellence Center

  • Managed a USD 13.5 million 33 MVA Submerged Arc Furnace commissioning project with 60+ stakeholders and completed it before deadline.
  • Initiated 21 projects in one year across automation, process optimization and machine efficiency.
  • Designed and documented a high-temperature fume-capture solution using CAD, Visio and Excel.
  • Performed analytical studies and simulation supporting USD 8 million in savings.
  • Supported TPM implementation and helped eliminate 10,000 process abnormalities.
Lean PMTPMSimulationCAD
2017 — 2020

Raymond Limited · India

Executive Industrial Engineer, Works

  • Founded and led a 14-member team to automate and digitize 17 plant operations and reporting processes using RPA.
  • Implemented ERP-SAP in the yarn warehouse and designed process flows and database structures.
  • Applied MOST analysis and identified a 28% workforce optimization opportunity.
  • Managed inventory, planning, budgeting, energy analysis and forecasting activities.
  • Applied Theory of Constraints and prepared procedure, change-management and risk-analysis documentation.
RPASAPMOSTInventoryForecasting
2016

Bosch · India

Industrial Engineering Intern

  • Studied internal material transfer using stopwatch time study and process mapping, resulting in a reported 47% process optimization.
Time StudyProcess Mapping

PROJECTS

Selected work

01

DIGITAL MANUFACTURING

MES & OT Integration

Work involving MES, SCADA, Operational Technology integration, vendor coordination, user support, system adoption and training.

02

PROCESS AUTOMATION

Plant Automation Program

Automated more than 50 manual reports and digitized 17 plant operations using Robotic Process Automation, saving approximately 98 labor-hours per day.

03

LEAN PROJECT MANAGEMENT

Furnace Commissioning

Managed a USD 13.5 million furnace commissioning project, coordinated 60+ stakeholders, applied Lean Project Management and completed the initiative before deadline.

04

POWER PLATFORM

Inventory & Maintenance Solutions

Developed Power Apps, Power BI and Power Automate solutions for inventory, maintenance visibility, routing automation and operational reporting.

05

DATABASE MANAGEMENT

OTT Subscription Database

Designed and implemented a relational database to manage content, subscribers, advertisements, active-user logins and new-user activity.

06

PROCESS IMPROVEMENT

Material Transfer Optimization

Applied stopwatch time study and process mapping at Bosch, resulting in a reported 47% process optimization.

CAPABILITIES

Multidisciplinary toolkit

Software

RPA · Power BI · Power Apps · Power Automate · Tableau · Microsoft Project · Visual Basic · CAD · Jack Human Simulation · Microsoft Office · Prezi · Aton · BarTender Labeling · Management Client · Canva · Kodular

Data

Advanced Excel · SAP · M3 · ERP · Python · SQL · Data Forecasting · Data Mining · Database Design · Data Interpretation · Data Visualization · Minitab · SQL Data Server

Technical

Project Management · Total Productive Maintenance · Structured Problem Solving · Lean Project Management · Inventory Control · SCM and Logistics · Planning · Budgeting · Forecasting

Professional

Teamwork · Strong Work Ethic · Time Management · Initiative · Creativity · Communication · Quick Decision Making

Education

Northeastern University · Master of Science in Industrial Engineering · 2023

Nagpur University, India · Bachelor of Engineering in Industrial Engineering · 2017

Certifications

Six Sigma Green and Yellow Belt · OSHA Outreach · Internal Auditor for ISO 9001/14001/18001/50001 · UiPath RPA · Total Productive Maintenance · Microsoft Project · Power BI · Power Apps · Power Automate

CONTACT

Let’s build smarter
manufacturing systems.

I welcome conversations about manufacturing digitalization, industrial engineering, MES, automation, analytics and operational excellence.